Product Development Research,Product Development Technology,Product Development Centre,Product Development Research Centre

Shriram Institute for Industrial Research

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Development of new products / applications

Contract Research

Gamma Radiation Sterilization

Training

Technical Consultancy

Calibration

Analytical Method Development

Specialised Services of R&D

Inspection / Product Certification

Quality Assurance

Toxicological Studies

Bio-Safety Studies

Microbiological Studies

Environment Studies

Residual Radiation Estimation in Commodities

Technology Business Incubator

Healthcare

Drugs, Pharmaceutical & Cosmetics

Food, Farms & Herbal Products

Petroleum Products & Fuels

Textile, Paper & Leather

Chemical, Pesticides & Agro Chemicals

Plastic, Rubbers, Coating & Adhesives

Minerals & Ores

Electricals & Electronics

Inorganic Chemicals & Fertilizer

Water & Waste Water, Soil and Solid Waste & Air

Wood

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Research & Development

Herbal Products
Material Science Division is actively involved in the area of herbs with medicinal value and economic benefit.

The R&D areas include:

Formulation development
New product development

Major R&D Projects

Retention of color fastness in henna cones on storage
Phytoremediation of arsenic in ground water
Extraction process for hypericin from hypericum plant

Several projects related to the quality evaluation of herbal products are being actively pursued by the Drug and Pharmaceutical section of Biology Division of SRI.

Renewable Resources
In view of the excessive utilization and continuous depletion of petroleum reserves, SRI is involved in the development of products based on renewable natural resources as substitute of petroleum derived products. These include:

Organic active extraction
Bio-diesel
Eco-friendly composites
Bio- degradable fibers/ polymers
Natural mordants for dyeing with natural dyes

Major R&D Projects
Some of the projects based on renewable sources undertaken by SRI include:

Anti-oxidants from natural source
SRI has successfully isolated natural antioxidant gum guaiac from Guaiacum officianale plant. Antioxidant effectiveness of isolated gum guaiac in fats/oils was found comparable with commercial antioxidant.
Epoxidised oil from plant seeds Epoxidised oil was extracted from seeds of Vernonia plant. This naturally epoxidised oil can be used as plasticizer/stabilizer in PVC based compositions replacing synthetically produced epoxidised soyabean oil.
Cardanol from cashew nut shell liquid
A distillation process has been developed to recover 90% cardanol, which is light in color and does not darken upto one month.

Radiation Based Technologies
Irradiation technology finds applications in processing of food, agriculture products, healthcare and cosmetic products, crosslinking of wires and cables, and modification of polymers for various end use.

Major R & D Projects
SRI has worked on following radiation-based technologies:

Shelf-life enhancement of fruits
Optimization of gamma radiation doses for shelf-life enhancement of apples has been carried out. Irradiation increases shelf-life by delaying the ripening process.
Detoxification of aflatoxin in peanuts
Toxic aflatoxin metabolites which are carcinogenic are found in peanuts. Irradiation of peanuts by UV and gamma rays has been able to detoxify the aflatoxin.
Epoxy based composites by electron beam curing process
Glass fibre-Epoxy composites with superior mechanical & thermal properties have been developed for automobiles and aircraft applications.
Wood polymer composites
Wood polymer composites based on inferior wood species have been developed with properties comparable to or better than teak.
Remediation of polychlorinated biphenyls (PCBs)
Polychlorinated Biphenyls found in oil, capacitors and paint scrapings of old ships have been radiolysed by gamma irradiation.
Surface coating formulations for wood laminates
The high performance electron beam curable surface coating formulation for wood, wood laminates/boards based on 100% solid acrylate offer superior combination of properties leading to versatility of performance.
Treatment of city sewage by radiation
Effect of gamma radiation treatment on sewage was studied. Reduction in microbiological load (BOD and COD) in waste sewage was achieved by gamma irradiation. Improvement in the settling time of waste was also observed.
PVC compounds for wire and cable industry
Crosslinking in PVC compounds was achieved using gamma irradiation. Crosslinked PVC compound was found to have good thermo-mechanical properties.
Colouration of Gem-stones
Different colours in gem stones were achieved by exposing them at various radiation doses.

Waste Utilization

Plastic Waste
The rapid rate of industrialization and urbanization has led to increasing amount of industrial as well as municipal waste, which poses great difficulties in its disposal. Keeping in view the environmental hazards associated with the plastic, there is an urgent need to develop eco- friendly ways for utilization of such type of waste.

SRI has successfully developed various ecofriendly ways for utilization of plastic waste which include:

Process Engineered Fuels (PEFs) from plastic wastes
Process engineered fuels with different calorific values have been developed from plastic and agri wastes, which may be used in boilers, furnaces and kilns.
Road Construction
Composition comprising bitumen, concrete and plastic wastes were developed for road construction having better properties than the conventional bituminous road.
Value Added Products
Plastic furnitures made from waste material with good durability and aesthetics have been developed.

Polypallets developed at SRI were found excellent substitute of wood pallets for stacking of sacks.

Agro Waste
SRI has been undertaking projects for utilization of various agro wastes. Some of the projects undertaken are:

Precipitated silica from rice husk ash
Rice husk ash poses environmental problem during disposal off. SRI has developed technology to make silica from this waste material.
Microcrystalline cellulose from ground nut shell
The shells of peanuts are useless and are environmental hazard. SRI has successfully developed a technology for making microcrystalline cellulose from this waste.

Industrial Waste
Lot of industrial waste is generated in processing and production industries which poses environmental problem. SRI has been undertaking projects for value addition in an environment friendly way. Some of the projects undertaken in this field are:

Ordinary portland cement from flyash
Flyash is considered to be a potential environmental hazard during disposal. This has been successfully used in cement compositions without impairing the performance of the cement.
Tiles from ceramic fiber waste
Waste ceramic short fibers creating environmental problem are used to make antistatic floor tiles with good aesthetics.

Facilities Available

Instrument Laboratory
SRI has a wide range of state of the art equipment for characterization of polymers, which includes:

Thermal Analysis Instruments
- Differential Scanning Calorimeter 910/TA 2100
- Modulated Differential Scanning Calorimeter TA-2910
- SDT-2960 Simultaneous DTA-TGA
- Heat Distortion and Vicat Softening Point Apparatus
Instruments For Rheological Properties
- Rheocord-RC-90 Torque Rheometer
- Mixer Module
- Extruder Module with Single and Conical Twin Screws
- Haake Rotaviscometer RV-12 & RV-30

Pilot Plant
SRI has a rich pilot plant facility housing various processing equipment, which include:

Polymer Processing Equipment
- Injection moulding
- Extruder with pelletizer
- Pipe extrusion line
- Compression moulding
- Scrap cutter & grinder
- Two roll mills for rubber/plastic compounding
- Polymer dispersion kneader with online pelletizer
- High speed plastic blender
- Agglomerator
- Dispersion kneader
Others
- Adhesive coating machine
- Ball mill
- Stainless steel / Glass lined reactors
- Vacuum impregnation unit

Technologies Available For Commmercialization

Technology for the production of cling film for packaging applications.
Plastic wares for biotechnological research.
Cross-linkable compositions based on PVC & PE by EB irradiation for high performance wires and cables.
Technology for the manufacture of low cost disposable sanitary napkins.
Water based adhesive for tyre retreading.
Ceramic fiber insulated laminated board for interior application.
Technology for road marking paint.
Technology for glue stick.
Process for colorless, orderless lanolin
Dental cement
Blood bag
Bone cement
Vaginal Speculum
Hot melt adhesive for book binding

CONTRACT RESEARCH
Materials Science Division undertakes time-bound contract research pertaining to identification, modification and development of processes for commercialization of desired product to the satisfaction of the sponsor. The division develops contemporary technologies in the context of globalization and hi-tech industrial competition and helps to upgrade the existing ones.

Material Science Division of SRI also undertakes research work on behalf of the big and multinational companies after signing an MOU and confidentiality agreement. The expertise and infrastructure of MSD are therefore offered as a base for corporate R&D tie-up in the mutual interest. The interests of the sponsors are taken care of both from confidentiality as well as IPR point of view.

The interested sponsor may contact the Deputy Director & Head -MSD by sending an enquiry in the attached format duly filled.

Format For Enquiry
Name	:	..................................................
Designation	:	..................................................
Organization	:	..................................................
Address	:	..................................................
		..................................................
Telephone	:	..................................................
Fax	:	..................................................
e-mail	:	..................................................

R&D services required

New Polymeric product development
Modification of process/product
Cost reduction in process/ product
Plastic compounding
Rubber formulation development
Polymer Processing
Polymer characterization
Coatings
Adhesives
Lacquers
Composites
Specialty products
Waste utilization
Any other

Scale up Studies
Shriram Institute has the expertise to scale up the Research and Development work undertaken at laboratory scale to pilot plant scale and subsequently to commercial scale.

The scientists also provide the necessary inputs to the entrepreneurs to set up a commercial plant after demonstrating the feasibility of the commercial production process.

Trouble Shooting
There are a number of troubles encountered in the processing of plastic materials, which badly affect the product quality. The troubles are rectified by means of certain troubleshooting procedures. The generally adopted trouble shooting procedures are:

» Investigation of the root cause of the trouble
» Checking of the process parameters involved
» Analysis of the quality parameters of raw material
» Verification of the control parameters of the machines
» Studying of the design of the machine parts, mould /die etc.
» Modification of the product design
» Optimization of the process and control parameters

Inorganic Chemicals & Fertilizers
SRI help to ensure the quality /purity of the chemicals & fertilizers by testing & certifying them using national & international standards.
Testing : Products, Parameters, Instrumentation, Speclalized Studies, Consultancy.

Products	Parameters	Speclalized Studies	Consultancy	Instrumentation
Acids Alkalies Salts Metallic Compounds Ion Exchange Resins Electroplating compounds Fertilizers	pH Value Specific Gravity Purity Volatile Matter Moisture Density Trace Metal analysis Solubility Acidity Alkalinity Available Chlorine Ion Exchange Capacity Total Nitrogen Nitrate Nitrogen Ammonical Nitrogen Total Phosphate Water Soluble Phosphates Sieve Analysis Melting Point Chlorides Sulfates Fluorides Nitrates Cyanide Heavy Metals Other elements i.e. Fe, Cu, Mn, Zn, Pb, Cr, C_O, Ni, Mg, B, M_O, V, Mn etc.	Re-Validation of the Chemicals Bulk analysis of the Industrial Fine chemicals Bulk analysis of the Fertilizers Identification of the Unknown Chemicals Ultra Trace metal analysis in the chemicals	Setting up of New Laboratory	Atomic Absorption spectrophotometer UV-Visible spectrophotometer Electro Analyzer Selective Ion analyzer CHNSO Elemental Analyzer Density Meter Turbiditimeter Conductivity Meter Melting Point Apparatus

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