Research &
Development
Since its inception, SRI has been maintaining its status as an independent,
self-supporting contract research organization. It has been recognized as a
pioneer contributor to Indian industry through its efforts with
technologically innovative applied research approach.
Over the years, the R&D activities of SRI have been expanded covering
different areas of materials. The present activities of research involve:
- Identification of new product, application, process and
technology
- Development of product, process and technology
- Improvements in the existing product and process
- Scale up studies to take up development work from lab scale to
commercial scale
- Cost effective measures either by suggesting alternative route
or process of manufacturing of a particular product
- Rendering technical help in preparation of product, application
and safety data sheet for capturing market
- Providing opinion report on the existing product as well as
process
- Product differentiation etc.
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The areas in which R&D is being actively pursued are
quite varied from polymers, health care, waste utilization to food,
agricultural and herbal products.
Thrust Areas
- Polymers
- Composites
- Organic Synthesis
- Specialty Chemicals
- Herbal Products
- Renewable Resources
- Radiation Based Technologies
- Waste Utilization
- Technical Consultancy
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Facilities Available
Polymers
In view of their versatile properties, / polymers are called wonder
materials. They have substituted traditional materials such as metal, glass,
wood & concrete either fully or partially in most of the end use
applications.
Material Science Division has always been involved in contemporary research
and has developed, modified & commercialized a number of processes over
the years. The main areas in which MSD deals are:
- Polymer blends /Alloys
- Composites
- Adhesives, coatings & lacquers
- Healthcare & Bio materials
- Optimization of polymer processing parameters
- Scaling up of technologies from lab to pilot scale and eventually
commercialization
- Plastic waste utilization
- Modification of existing processes and import substitutes
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Polymer Synthesis
Polymer synthesis involves several aspects of synthetic chemistry. In order
to develop polymers of desired characteristics, control of process
parameters are very important specially when the product is meant for health
care and food industries. MSD undertakes projects for the synthesis of novel
materials for various applications or develops alternative materials for
different applications.
Some of the recent projects undertaken on the synthesis are listed below:
- Synthesis of metal containing polyacrylates for optical
applications. Metal containing polyacrylates have been developed
with excellent physico- mechanical and optical properties.
- Synthesis of high refractive index novel polythiols for
optical applications. Optimization of process parameters has
been carried out to synthesize colorless polythiols. Casting into
colourless impact resistant, transparent and bubble free sheets has
been carried out successfully for application in high refractive
index lens.
- Synthesis of polyglycolic acid based surgical absorbable
sutures. Polyglycolic acid was prepared through the synthesis of
an intermediate glycolide by ring opening polymerization
- Development of Bone Cement. Bone cement is used to fill
the gap between bone and prosthesis. Bone cement has been prepared
on laboratory scale and physico-mechanical properties were found to
be conforming to the international standards.
- Development of Dental Cement. Polycarboxylate based
dental cement used for filling dental cavities, fixation of crown,
bridges and also as luting agent has been successfully developed as
per international standards.
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Polymer Characterization
Material Science Division has the competency to characterize the polymer
and blends/compounds to identify major constituents in polymeric
compositions. Highly competent manpower with state-of-the-art equipment for
various type of characterization of polymers
- Physical & Mechanical Characterization
- Hardness
- Density
- Dimensional stability
- Flame retardance
- Burning Characteristics
- Tensile strength
- Flexural strength
- Impact strength
- Compressive strength
- Young's Modulus
- Thermal Characterization
- Differential scanning calorimetry
- Thermo-gravimetry
- Thermo-mechanical analysis
- Vicat softening point
- Heat deflection temperature
- Thermal ageing
- Rheological Characterization
- Viscosity
- Stress - strain behavior
- Melt elasticity parameters
- Electrical Characterization
- Dielectric constant
- Volume resistivity
- Dissipation factor
- Surface resistivity
- Breakdown voltage
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Polymer Compounding
Based on the desired performance criteria and applications, experts of SRI
can design special polymer compounds. Sufficient experience and expertise
exists for compounding of various resins of PVC, PP, PE, PS, ABS, PC and
rubber blends with various additives such as plasticizers, stabilizers,
lubricants and specialty additives etc. for development of various products:
- Cables for high performance applications
- PVC Flooring for household and industrial applications
- PVC Shoe soles with high abrasion resistance
- Automotive components
- Healthcare products such as blood bag, CAPD bag, body warmer bag,
Catheter etc.
- Plastic wares for medical and biomedical applications
- Radiation resistant compositions for specialty applications
- Consumer items such as cling films, anti-rodent &
anti-termite films etc.
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Polymer Processing
Pilot Plant of Material Science Division is well equipped with major
polymer processing equipment which are used for optimization of process
parameters of various polymeric materials such as:
- Commodity plastics
- Engineering plastics
- Rubber compounds
- Thermosets
- Thermoplastic elastomers
- Polymeric blends
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Assignments for finalizing the process parameters, based
on which suitable products can be developed, using different types of
polymeric substances. The expertise can be used not only for developing
processes for new products but also for making the cost-effective
formulations using alternative raw materials.
Polymer Modification
Polymer modifications are at times necessary to generate certain specific
functionalities in the standard materials. Using the expertise and the
knowledge, the scientists of SRI can help the users by modifying the
polymers as per the needs of their applications. Methods of tailor making of
polymers for various end applications in which SRI has enough experience are
listed below:
- Compounding
- Grafting
- Alloying & blending
- Surface modification
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Weathering Studies
Polymers have to perform in a variety of hostile conditions which varies
from very cold to very hot & humid. SRI has infrastructure and expertise
to carry out weathering studies in artificially simulated conditions of
exposure to ultraviolet rays.
SRI has worked on weathering studies of:
- EPDM/PVC compositions in solar cell
- EPDM/PP compositions for automotive applications
- Weather resistants PVC comosititions for cooling towers
- Neoprene coated nylon fabric
- HDPE woven sacks
- Color fastness of coatings & textiles
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Polymer Applications
- Medical Products
Polymers are the most important and largest family of materials
being used in medical applications. Polymers have various advantages
such as lightweight, easy processability and reproducibility,
non-toxicity, biocompatibility and good aesthetics. Because of these
advantages, polymers are used in the various medical devices such as
artificial limbs, wound dressing, artificial skin, blood bag, CAPD
bag, bioprosthetic heart valve, various replacement joints,
bioabsorbable suture, contact and intraocular lenses, orthodontic
devices, tissue adhesive, bandages and drug carrier & implants.
SRI has expertise to develop desired product or a product
equivalent to the best in the market.
Major R&D Projects
SRI has successfully developed various polymer based products for
medical applications.
- Blood Bag
SRI has developed blood bag composition having physico-mechanical
as well as hematological properties conforming to ISO 3826.
- CAPD system for Continuous Ambulatory Peritonial Dialysis
SRI has developed CAPD system with dialysate solution and its
physico-mechanical as well as toxicological properties are
comparable with the standard available product.
- Technology for production of bone cement and bone substitute
Bone cement is used to fill the gap between bone and prosthesis.
Bone cement has been prepared on laboratory scale and
physico-mechanical properties viz. dough time, setting time, bending
modulus and compressive strength are comparable to the imported
product.
- Vaginal Speculum
Disposable vaginal speculum has been developed for gynaecological
applications. These can replace metallic speculum, which needs to be
sterilized for long periods and pose risks of disease transmission
if improperly sterilized.
- Body Warmer
SRI has developed heat releasing chemical composition along with
heat stable polymer film for body warmer bag. Bag is ideally suited
for applications such as orthopedic heating pad for body
fomentation, heating pad for baby nursery, instant heating for
automobile engine etc.
- Low cost disposable medical hygiene products
A technology for the manufacture of low cost disposable healthcare
products viz. diapers and sanitary napkins have been developed.
- Synthesis of novel polythiols
Optimization of process parameters has been carried out to
synthesize colorless polythiol. Casting of polythiol into colorless
impact resistant, transparent and bubble free sheets has been
carried out successfully for application in high refractive index
lens.
- Polyglycolic acid (PGA) based synthetic absorbable sutures
Processes for synthesizing glycolide & polyglycolic acid (PGA)
have been developed. The synthesized PGA was found comparable to
imported PGA.
- Consumer Products
Because of the inherent benefits associated with plastics, they are
widely used in manufacturing of various products such as consumer
products and in packaging applications. Some of the consumer
products developed at SRI:
- Cling Film
Polyethylene based single/multi-layered cling film was developed
for both industrial and food packaging applications.
- Rodent Repellent PVC and PE compositions
Rodent repellent PVC and PE compositions laminated with jute fabric
have been developed for storage of grains in godowns
- Abrasion resistant low cost shoe soles
PVC/PU blends and PVC/NBR blends have been developed for abrasion
resistant low cost shoe soles conforming to IS specifications
- PVC compositions for floor tiles
Cost effective, highly filled calenderable PVC compositions were
developed for floor tiles application
- High performance Cables
PVC and PE based compositions crosslinkable by electron beam have
been developed for high performance cables
- Plastic Waste Utilization
The rapid rate of industrialization and urbanization has led to
increasing amount of industrial as well as municipal waste. This in
turn poses great difficulties in managing the disposal of such type
of waste. Keeping in view the environmental hazards associated with
plastic, there is an urgent need of eco friendly ways for
utilization of such type of waste.
SRI has successfully developed eco friendly ways for utilization of
plastic waste in the following areas
- Process Engineered Fuels (PEFs) from plastic wastes
Process engineered fuels with different calorific values have been
developed from plastic and agri wastes, which may be used in
boilers, furnaces and kilns.
- Road Construction
Composition comprising bitumen, concrete and plastic wastes were
developed for road construction having better properties than the
conventional bituminous road.
- Value Added Products
Plastic furniture made from waste material with good durability and
aesthetics have been developed.
Poly pallet developed at SRI was found excellent substitute of wood
pallets for stacking of sacks.
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Composites
A Composite is a combination of two or more dissimilar materials resulting
in superior properties from those of the starting materials. Composites
consist of a reinforcing agent, a matrix resin for binding and adhesion
promoters and a variety of fillers. Composites are lightweight and have high
performance to weight ratio. The reinforcing agents are used in fibrous form
and include natural fibers such as jute & silk, organic fibers such as
carbon & aramid fibers and synthetic inorganic fibers which include
glass, silicon carbide, silicon tri nitride and alumina.
Major R & D Projects
SRI has expertise to develop composites for various applications. Some of
the polymer composites developed are:
- Fire retardant Jute Composite
Jute composites have been prepared by replacing polyester and
polystyrene with natural Euphorbia latex coagulum. Water absorption
properties of polyester coagulum composites are better than
polystyrene coagulum composites. This composite can be successfully
used as wood substitute.
- Mesta fiber Composite
Composites of polypropylene/mesta fibre with good
physico-mechanical properties have been developed. This composite
may find applications in window profile and automotive application.
- Insulated Laminated Boards
Fire retardant and antistatic laminates were developed using
ceramic fibre along with polyester resin. Floor tiles were prepared
by dough moulding and compression moulding.
- Wood Polymer Composites
Wood polymer composites based on inferior wood species have been
developed with properties comparable or better than teak.
- Anti-fungus, anti-rodent PVC/ PE compositions
Anti-fungus, anti-rodent PVC /PE composition for lamination on jute
fabric was developed. Toxicological studies revealed these to be
non-toxic. These can be used as flooring material in food storage
godowns and will help in saving of considerable amount of food
grains from destruction by rodent or fungal attack.
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Organic Synthesis
Shriram Institute has the necessary capabilities and expertise in the
synthesis of various types of organic chemicals. Several projects based on
synthetic chemistry have been taken up in the past and others are in
progress. These include:
- Sebacic Acid
- Epoxidised Diallyl Phthalate
- Organotitanates
- Fluorinated lubricating Oils
- Polycarbonate
- Polyglycolic Acid
- Polythiols
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Specialty Chemicals
SRI undertakes research for the development of specialty chemicals, which
finds numerous applications in different areas, which include process
technology, green technology and formulation development. The application
areas are:
- Adhesives
- Coatings
- Defoamers
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Adhesives
Adhesives are used to bond two similar or dissimilar surfaces to achieve
the desired strength. Material Science Division takes up assignments on the
development of various hot melt, solution and water based adhesives for
different applications as per the requirement of the customer
SRI has successfully developed many adhesives for various applications.
Some of the formulations developed are:
- Water Based Adhesive
Water based adhesive has been developed for tyre retreading in the
form of a stable aqueous dispersion. The developed adhesive is
comparable in strength, tack, shelf-life, drying time vis-à-vis
solvent based adhesive with better coverage.
- Hot Melt Adhesive
Hot melt adhesive for book binding application has been developed
with good tack and easy processing.
- Glue Stick
Glue stick was developed for stationary use, which was found
comparable with the leading available brands in respect of adhesion,
tack free time and compactness
Coatings
Coatings are used to provide protection, aesthetics and value addition
to substance/substitutes. SRI has successfully developed coatings for
different applications
Major R&D Projects
Some coating formulations developed by SRI are as follows :
- Surface coating formulations for wood laminates
Acrylate based high performance electron beam curable surface
coating formulation for wood laminates/boards has been developed
which offer superior combination of properties and versatility of
performance.
- Water repellent coating for glass
Highly effective water and dust repellent coating formulation for
glass was developed using indigenous raw materials, which find
application in window panels for high rise buildings and windshield
of cars.
- Road marking paint
SRI has successfully developed road-marking paint, used to draw
lines on the road, which is long lasting, luminescent, weather and
friction resistant
- Defoamer
Defoamers are used to suppress the foam generated during the
production of emulsions for various applications including food,
pharma and chemical industries.
SRI has successfully developed a defoamer formulation for
fertilizer industries to kill the huge foam generated during the
digestion of phosphate rock with sulphuric acid for the manufacture
of fertilizer. A cost-effective formulation of defoamer from
indigenous raw materials has been developed.
SRI can develop defoamers based on silicone and non-silicone raw
materials for various industrial applications.
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